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Superbinder-7000M Fully Automatic Glue Book Binding System Production Line

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Shanghai Printyoung International Industry Co.,Ltd

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Superbinder-7000M Fully Automatic Glue Book Binding System Production Line

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Brand Name :	PRINTYOUNG
Model Number :	Superbinder-7000M
Certification :	CE
Price :	US 650000 Set
Payment Terms :	L/C, T/T
Supply Ability :	1 Set/Sets per Month
Delivery Time :	90 days

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Product Details
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Superbinder-7000M Fully Automatic Glue Book Binding System Production Line

Superbinder-7000M Production Line of Binding System

Superbinder-7000M Fully Automatic Glue Book Binding System Production Line

Configurations	Description	Q‘ty
G460B/16 Stations Gatherer	Including 16 gathering stations, a hand feeding station, a criss-cross delivery and a reject-gate for faulty signature.	1 Set
Superbinder-7000M binder	Including 21 book clamps, 4 spine preparation stations, 2 moveable spine gluing station and a moveable side gluing station, a stream cover feeding station, 2 nipping stations, a touch screen and automatic lubrication system.	1 Set
Book Stacker	Including stacking unit, book pushing unit and emergency exit.	1 Set
Supertrimmer-100 Three-Knife Trimmer	Including touch screen control panel, horizontal in-feed carriage belt from the right, vertical in-feed unit, three knife trimmer unit, gripper delivery, and discharge conveyor.	1 Set
Conveyor	Including 50-meter connection conveyor.	1 Set

Features

The Superbinder-7000M Binding System is an ideal solution to fulfill your every demand for high production efficiency and quick return of investment.It features easy operation and setup,double spine gluing stations and double nipping stations for perfect spine forming.
*High net output at 7000 cycles/hour with thickness up to 50mm.
*Four spine prepration stations for spine roughening,milling, notching and brushing.
*Double spine gluing stations and double nipping stations for perfectly-shaped book spines.
*Position indicators provide user-friendly operation and precise adjustments.
*Durable construction with using of high quality European imported spare parts as key parts.
*Optional Gauzing Station and PUR glue application system to meet different demands.

Technical Parameters

Machine Model	G460B/8	G460B/12	G460B/16	G460B/20	G460B/24
No. of Stations	8	12	16	20	24
Sheet Size	135-280mm
Sheet Size	196-460mm
In-line Max. Speed	8000 cycles/h
Off-line Max. Speed	4800 cycles/h
Power Required	7.5kw	9.7kw	11.9kw	14.1kw	16.3kw
Machine Weight	3000kg	3500kg	4000kg	4500kg	5000kg
Length of Machine	1073mm	13022mm	15308mm	17594mm	19886mm

Machine Model	Superbinder-7000M
No. of Clamps	21
Max. Mechanical Speed	7000cycles/h
Book Block Length	140-460mm
Book Block Width	120-300mm
Book Block Thickness	3-50mm
Cover Length	140-470mm
Cover Width	250-640mm
Power Required	74kw
Machine Model	6800kg
*Machine Dimensions (LWH)*	1220019001500mm

Machine Model	Supertrimmer-100
Untrimmed Book Size	Max. 445*310mm (Off-line)
	Min. 85*100mm (Off-line)
	Max. 420*285mm (In-line)
	Min. 150*100mm (In-line)
Trimmed Book Size	Max. 440*300mm (Off-line)
	Min. 80*95 mm (Off-line)
	Max. 415*280mm (In-line)
	Min. 145*95mm (In-line)
Trim Thickness	Max. 100 mm
Trim Thickness	Min. 10 mm
Mechanical Speed	15-45 cycles/h
Power Required	6.45 kw
Machine Weight	4,100 kgs

Configuration

Configuration 1:G460B/16 Stations Gatherer

G460B automatic gathering machine is speedy,stable,convenient,efficient,and flexible.It can be used either as a stand-alone machine or connected in-line with Cambridge-12000/Superbinder-7000M/ Challenger-5000 Perfect Binder for fast and efficient
 production.
*Reliable and non-marking separating of sections thanks to the vertical gathering design.
 *Touch screen allows easy operation and convenient fault analysis.
 *Comprehensive inspection system for miss-sheet,double-sheet and paper jams.
 *Easy changeover between 1:1 and 1:2 production modes brings high flexibility.
 *Criss-cross delivery unit and hand feeding station are offered as standard features.
 *Reject gate for wrong signatures ensures non-stop production.
 *Excellent quality control is enabled by the optional signature recognition system.

A touch Screen Control System

The touch screen control system allows easy operation and convenient fault analysis.

16 Gathering Stations

16 stations in 4 units (each unit has 4 stations) and 1 vacuum pump for each unit. Automatic signature inspection system on each station to detect miss-feeds,multi-feeds,and paper jams.
 The vertical gathering design can reduce the friction of signatures so as to avoid any mark on the paper during gathering process.

1:2 Speed Mode Change Mechanism

High gathering speed with 1:2 speed change mechanism.

A Reject Gate

The reject gate for faulty signatures to ensure a non-stop production.

A Hand Feeding Station

Hand feeding station is provided for convenient feeding of additional signatures.

A Criss-Cross Delivery Unit

The criss-cross delivery unit is provided for efficient collection of well-gathered book blocks.

Configuration 2:Superbinder-7000M Binder

The 21-clamp Superbinder-7000M perfect binder offers simple operation and superior binding quality.Double spine gluing station and double nipping stations create durable, strong binding quality with sharp spine corners.

Touch Screen Control System

Interactive operating menu provides simple and quick control of the machine.

21 Sets of Book Clamps

The 21 book clamps employ aluminum die casting alloy plates and German torsion springs,which can provide stable and reliable
 clamping force to ensure high accuracy of each production step.The opening of book clamp can be easily adjusted by position
 indicator at one time.

Four Spine Preparation Stations

Separate roughening,milling,notching,and brushing units ensure thorough spine preparation.Working together with the reliable paper dust extractor,makes sure book spine is well prepared before glue application.

Gluing Application System

Double spine gluing station with one side gluing station guarantee optimal gluing under high-speed.
 Movable gluing stations allow easy changeover between PUR and EVA in mintues.

Stream Cover Feeder

Large capacity stream cover feeder allows stable feeding of large quantity covers for medium and long print runs.Covers only
 need to be added every 30 minutes,which saves a lot of operation time.Covers with flaps can also be smoothly fed through the
 wide horizontal cover feeding table.

Cover Scoring Station

The specially designed dualaxis scoring rollers with large diameter enable straight and nice-looking scoring lines.Position
 indicator are installed for precise adjustment.Books of only 3mm thickness can also be scored perfectly.

Two Nipping Stations

Two superior nipping stations exert powerful nipping pressure to create strong,durable binds with perfectly-shaped book spines.
 Nipping pressure and pressing time can be adjusted to achieve optimal book spine shapes.

Automatic Lubrication System

The automatic lubrication system makes the lubrication and maintenance easier.

Configuration 3:Supertrimmer-100 Three-Knife Trimmer

The Supertrimmer-100 features sturdy configurations and precise trimming accuracy with a user-friendly touch-screen control system.This machine could be used standalone,or connected in-line with perfect binder for efficient book production.
 *Streamlined process:feeding,positioning,pushing-in,pressing,trimming,output.
 *Robust one-piece machine frame for a reduced vibration and higher trimming precision.
 *No book no cut control avoid unnecessary movements and extend the machine lifetime.

One Set of Supertrimmer-100

Touch screen control panel
 Horizontal infeed carriage belt from the right
 Vertical infeed unit
 Three-knife trimmer unit
 Gripper delivery
 Output conveyor
 With 1 air compressor

Configuration 4:Book Stacker

One Set of Book Stacker

Stacking Unit
 Book Pushing Unit
 Emergency Exit

Configuration 5:Conveyor

50-Meter Connection Conveyor

Total length: 50 meters.
 1 book emergency exit.
 LCD main control.
 Each section of conveyor speed adjusted by ratio or separately.
 Imported conveyor belts for straight part.
 Imported materials for 90 degrees and 180 degrees turning link joints.

Q1.Are you a manufacturer or a trading company?

A:Our shanghai office is mainly doing export.We have our own factory in Wenzhou,Zhejiang Province.

Q2.What is the machine warranty?

A:One year.After the warranty,we still provide technical support to buyer at low cost.

Q3.What is the production time while placing order?

A:Normally about 10-20 days.

Q4.What is the delivery time?

A:15-30days after deposit.

Q5.Can your company handle shipping for customers?

A:Yes,just give us destination sea port or container yard.

Q6.Does the packing strong?

A:Yes.Adopts moisture-proof and shock-proof packaging which is suitable for long-distance road transportation and various types of weather conditions.A full set of maintenance and operation manuals is included.

Q7.How about the machine installation and training?

A:1)We provide training in our factory for free;

2)We can send technicians (engineers) to your factory for installation and training.

You shall pay the round trip air fare and accommodations,plus each technician charges USD100/per day.

Q8.Do you have machines in stock?

A:For standard model,we have a large quantity in stock.For special model,we need 20-30 days to produce it for you.

Q9.How can you assure the machines’ quality?

A:Each machine will be test running at least 24 hours before delivery to assure the quality.

And during the warranty,we will give spare parts for free if machine has any problem.

Q10.Do you inspect machines or test running before packing?

A:Of course we do.We have QC department to debug the machine before packing.

If you want to use specific material to do the test running,you need to pay for the cost of the material.

Q11.What’s the payment term?

A:T/T 30% in advance,the balance shall be paid before delivery.We also accept payment by West Union or L/C at sight.

Q12.Do you accept factory visiting?

A:Warmly welcome for your visiting.

Q13.How many years are you in printing field?

A:The Shanghai company since in 2008,the factory is more than 25years.

Q14.How many clients do you have?

A:We have sold our machines to about 60 countries.We have agents in South Africa,Morocco and Italy.

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Shanghai Printyoung International Industry Co.,Ltd

Superbinder-7000M Fully Automatic Glue Book Binding System Production Line

Superbinder-7000M Fully Automatic Glue Book Binding System Production Line

Superbinder-7000M Fully Automatic Glue Book Binding System Production Line

Configuration 1:G460B/16 Stations Gatherer

A touch Screen Control System

16 Gathering Stations

1:2 Speed Mode Change Mechanism

A Reject Gate

A Hand Feeding Station

A Criss-Cross Delivery Unit

Configuration 2:Superbinder-7000M Binder

Touch Screen Control System

21 Sets of Book Clamps

Four Spine Preparation Stations

Gluing Application System

Stream Cover Feeder

Cover Scoring Station

Two Nipping Stations

Automatic Lubrication System

Configuration 3:Supertrimmer-100 Three-Knife Trimmer

Touch Screen Book Glue Binding Machine

Automatic Glue Book Binding Machine

Glue Book Binding System Production Line

Superbinder-7000M Fully Automatic Glue Book Binding System Production Line